NEVER connect the balance leads to the positive section of the cells.
I run all the overlaps and balance off the negative terminal meaning its impossible to short out even if the battery bounces all over the show.
I would guess that somewhere something chaffed through and shorted on of the cells…
So if you connect all balance leads to negative ends (plus the last positive) and one came loose and touched its neighbouring connection, how would that not short?
30q don’t burn , get to 140-150C , my guess : short cut in carbone case ( bms?) under the stuff that burns , really sorry to see that
Have you find some cells ?
I was leaning towards BMS as well but when I checked the app this morning the cells looked normal, theres no carbon on the inside. I guess we will never know, It may not have been the battery at all and something wrong with the van. The Fireman couldn’t determine if it started in the front or in the rear.
I know it because I use the same BMS.
Some weeks ago I am sitting in front of my Batteriepack and see how smoke comes out from the left BMS.
Some seconds later the Batteriepack standing full under fire. I catch theme and throw out theme. I not want to burn down the office.
Outside I use one big cutter and cut the cables to the BMS. ( between i extinguish fire )
After I cut all Cables I was able to stop the fire, before not!
I’m so sorry for your loss. But, it could have been much worse. Could have easily burnt your house down.
It sounds like it was the BMS to me. I have had several BMSs malfunction on me. Mine didn’t catch fire but, the PCB board looked melted and burnt a couple times. Twice on a Onewheel, one on a electric skateboard. Since then I have removed all my BMSs. I balance charge externally with a hobby charger, and monitor individual cell voltage during use.
Besides burning your house down, BMSs are just one more thing to fail. I had to walk home more then once due to a failed BMS. I don’t want to have to swim back to shore because of a BMS on an e-foil.
Thank you for sharing this experience. We all need to take this as a lesson learned. Everyone needs to think safety about how you charge and store your batteries. They need to be in a fireproof enclosure whenever they are unsupervised.
I recommend building these batteries with individual cell fusing. Fuse the battery wires, and fuse the balance wires. That’s how I built mine but I still take the fireproof box precautions.
It’s not about coming loose. When you wrap the nickel over the edge like you have, there stands a chance than the with time it might chafe against the cell insulation. If its welded on the positive, it will mean it chafes onto the negative and then shorts.
But if another here has had a BMS fails there’s a good chance it could be that too. None of my batteries have the BMS on them. I only connect a BMS when the battery charges and then I run a “dumb” battery. Less chance of failure while doing nothing…
@Flightjunkie I’m sure you have told this already, but how do you charge your 7S14P setup (one bank/site) with an iCharger that can only do 6S Lipo / Lilo / Life max.